Industries

Artificial Turf Production

dietze + schell

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Fully Automatic Presicion Cross Winder
Model: DS 352

The fully automatic precision cross winder DS 352 is used for winding and rewinding of textile or technical yarns in in- or offline production.

Because of the wide choice of material specific thread guides, you can use this machine in a yarn count range from 20 up to 25 000 dtex. The winding positions are arranged in individual frames with 1 or 2 winding positions. You can assemble networked production lines from these frames. The compact design permits operation even in a confined space.

The fully automatic bobbin swap is done at full production speed. It is possible to apply an adjustable yarn reserve automatically to each bobbin. The winding tubes are fed from a magazine at the back of the machine. The completed bobbins are also ejected to the back on a conveyor belt or a tray. The machine is designed for permanent operation. The modular design allows us to adapt the machine exactly to your individual production requirements.

Basic equipment:
Fully automatic bobbin swap at full production speed.
Central operation terminal with touch screen and intuitive visualised program operation. Check the actual production parameters of the individual winding positions or a summary of the whole line. You also can set winding parameters and create and administer winding receipts. This results in short setting-up times.
Dancer control for constant yarn tension and speed.
Electronic controlled and programmable diameter depending crossing ratio.
Precision winding and random winding possible.
Pneumatic winding mandrels for a quick bobbin swap.
Pneumatic reverse lock for a proper bobbin build-up.
Pneumatic contact pressure control.

Air Texturising Machines
Model: DS 200/200 G

The DS 200 G air texturising machine is used for air-texturising of technical yarns, e.g.: sewing yarns for container sacks, upholstery yarns or special carpet yarns for simulating the "nature look" of wool yarns with taslan-type texturising.

The field of application of the version DS 200 G, is the texturising flat plastics filaments for the production of artificial turf.

Generally you can handle bundled PES-, PP-,PE- and PA- flat monofilaments, respectively fibrillated PE-fillets as well as CF or BCF yarns of PP, PA or PET in a yarn count up approx. 14 000 tex, in special applications up to 20.000 tex.

The production of artificial turf can be done inline from extruder line or offline from an unwinding device. The texturised filaments can additionally be entangled with support yarn in a joined wrapping spindle and subsequently wound to bobbins with a precision cross winder (e.g. DS 350) after leaving the DS 200. The individual winding positions can be assembled to networked production lines. The compact design permits operation even in a confined space. The machine is designed for permanent operation.

Basic equipment:
Central operation terminal with touch screen and intuitive visualised program operation. Check the actual production parameters of the individual winding positions or a summary of the whole line. You also can set winding parameters and create and administer winding receipts. This results in short setting-up times.
Heated godets with integrated temperature control.
Jet box with integrated crumpling device and a specific jet for the production of naturally appearing carpet filaments at DS 200, respectively soundproofed jet box with specific jet for the production of grass yarn at DS 200 G.
Proportional pressure control valve for electronic adjustment of the jet pressure.
Quick-release mandrel.